Homemade BBQ Chips 9

Have you ever considered making your own homemade barbecue potato chips? This recipe knocks the store bought versions out of the park.

Even though we are diligently trying to eat a healthier diet in this household, I couldn’t help myself. I ordered a copy of Casey Barber’s Classic Snacks Made from Scratch. My husband picked up the book and said, ” Why did you get this? We don’t eat this stuff. Ooooh, Funyuns.” That’s why I got the book. Also: Hostess Cupcakes (chocolate and orange), Nacho Cheese Doritos, barbecue chips, Tater Tots, and Cinnamon Pop-Tarts. Cinnamon Pop-Tarts! This book is chock full of recipes to replicate your favorite junk food. It may not be health food, but the homemade versions certainly have fewer ingredients than the store bought versions (and none that I can’t pronounce) and making them at home eliminates the packaging.

Classic Snacks Made From Scratch

Photo: Ulysses Press

I decided to try out the BBQ Potato Chips recipe from Barber’s book when my eldest son, home from college, requested hamburgers for dinner. My youngest sliced the potatoes (using the food processor) and mixed up the spices. I did the frying. I don’t do much deep frying; I was surprised at how little splattering and popping there was – unlike frying bacon.

The resulting chips had the classic BBQ chip flavor that we love. Everyone around the table was impressed with the results.

Frying the chips


Homemade Barbecue Chips
Prep Time
10 mins
Cook Time
5 mins
Total Time
15 mins
It may not be health food, but this homemade version certainly has fewer ingredients than the store bought version and making it at home eliminates the packaging.
Course: Snack
Cuisine: American
Servings: 6 servings
Calories: 100 kcal
Author: Kris Bordessa
  • 2 pounds about 4 medium Yukon Gold or russet potatoes
  • 2 T. smoked paprika
  • 1 T. packed light brown sugar
  • 2 tsp. kosher salt
  • 2 tsp. chili powder
  • 1 tsp. garlic powder
  • 1 tsp. onion powder
  • 1/2 tsp. freshly ground black pepper
  • Oil for frying (see my note below)
Prepare the potatoes
  1. Bring a 4- quart stockpot filled with water to boil over high heat. Line a baking sheet with a kitchen towel. While water is coming to a boil, rinse and peel the potatoes as thinly as possible. Transfer half of the slices to the boiling water and cook for 3-5 minutes. Don't overcook them; this is just jump-starting the cooking process. Using a slotted spoon or skimmer, transfer the slices to the kitchen towel, patting them dry. Repeat with second batch of potato slices.
Prepare the spice mix
  1. Place all of the spices into a zip-top bag and shake to mix
Fry and season the chips
  1. Heat at least 2 inches of oil to 350 degrees Fahrenheit in an electric deep fryer or a large, high-sided pot. Line a baking sheet with paper towels and a wire cooling rack. Fry the potato slices in batches until golden brown. Remove the cooked chips with a metal skimmer and drain on the prepared baking sheet. Allow to cool for one minute, then place the chips in the zip-top bag and shake lightly to distribute the spices. Remove chips from the bag and repeat with remaining slices.
Recipe Notes

These chips are best eaten the day they're fried.

★ Did you make this recipe? Don’t forget to give it a star rating below!

Our notes or alterations to the recipe

  • This is a condensed version of the recipe found in Classic Snacks Made From Scratch and is shared with the author’s permission. In the book, the author goes into more detail about frying methods.
  • We are one of those households that saves bacon grease. We fried the chips in a blend of bacon grease and peanut oil. The author recommends vegetable or canola oil; I opted not use these genetically modified oils.
  • If you choose to use bacon grease, cut the amount of salt in the spice mix by half.
  • I found that tossing the chips with the spices after just one minute coated them too heavily for my taste, so I waited closer to five minutes.
  • The thinner the slices, the crispier the chip.
  • You can visit the author – and see more of her recipes – at Good. Food. Stories.

Want to learn to make more of your own pantry staples? 

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9 thoughts on “Homemade BBQ Chips

  • Kerry Dexter

    I can see why you were tempted by this book — not only the whole idea itself, but I’ve read Barber’s writing elsewhere and she an excellent writer.

    we tend to make baked fries and chips here, and I’ve learned over the years that if you watch the oven, it’s possible to dry bake them — no oil. and they taste great. barbeque and thai chili flavors are my favourites I have to say, so good to read about your experience with this recipe.

  • Deborah Davis

    As a potato chip junkie, I applaud you! I have been known to eat a whole bag of barbecued potato chips with my girlfriends in no time at all. Now we can make them from scratch. I might try making them with coconut oil, though. Yum!

  • Jenny

    What did you do with the cooking oil once you were done? That’s the great mystery to me and why I shy away from frying.

    • Kris Bordessa Post author

      There wasn’t a lot left; the chips absorbed a lot. But I typically scrape pans like this into my chicken’s feed. They love it.

  • Auburn

    Yum! Do you think it would be possible to bake these rather than fry? Have you tried that variation?

    • Kris Bordessa Post author

      I’m big on experimenting – I’d try it, certainly!